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Modular CIP System

Our Modular Clean-In-Place (CIP) System is a pre-assembled, scalable cleaning system tailored for industries with diverse and evolving cleaning requirements. Designed for seamless integration into existing facilities, this system minimises installation time and operational disruption, delivering consistent, high-quality cleaning performance while reducing utility consumption and maximising operational uptime.

Modular CIP System

Our Modular Clean-In-Place (CIP) System is a pre-assembled, scalable cleaning system tailored for industries with diverse and evolving cleaning requirements. Designed for seamless integration into existing facilities, this system minimises installation time and operational disruption, delivering consistent, high-quality cleaning performance while reducing utility consumption and maximising operational uptime.

Modular CIP System 2 tank
Modular CIP System 3 Tank
Modular CIP System 3 Tank Square

Our Modular Clean-In-Place (CIP) System is a pre-assembled, scalable cleaning system tailored for industries with diverse and evolving cleaning requirements. Designed for seamless integration into existing facilities, this system minimises installation time and operational disruption, delivering consistent, high-quality cleaning performance while reducing utility consumption and maximising operational uptime.

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Benefits

Industries

Specifications

Considerations

The Process

Benefits

Built off-site for fast use, the Modular CIP System arrives ready for integration. With tanks, Centrifugal Pumps, heat exchangers, flow meters, and automated controls, this system delivers reliable and repeatable cleaning cycles. All critical parameters such as flow, temperature, concentration, and timing are adjustable to meet regulatory and production requirements. The system operates at temperatures up to 90°C and is built entirely with FDA-compliant Stainless Steel.

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Fully Bespoke & Tailored

Every Modular CIP System is custom-built to your process needs. There are no restrictions on tank sizes, pipe diameters, or layout, ensuring the system is designed around your facility.

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No Limitations on Scale or Scope

Whether you require compact setups or large-scale multi-tank systems, this solution scales to your cleaning demands. It supports multi-stream CIP processes with multiple pump configurations, making it ideal for larger, more complex operations.

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Durable, Hygienic Construction

Built with 304/316 Food-Grade Stainless Steel and washdown-rated components, the system is designed for long-term reliability and sanitary operation.

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Data-Driven Compliance

Integrated data logging ensures traceability and quality assurance, helping meet FDA, cGMP, and other regulatory standards.

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Automation for Consistency

PLC-controlled with programmable cleaning cycles, reducing manual intervention and improving process repeatability.

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Rapid Installation

Pre-assembled modular design means reduced on-site fabrication, faster deployment, and minimal disruption to ongoing production.

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Remote Support & Updates

The system can be accessed via a secure, end-to-end encrypted network connection, allowing diagnostics and software upgrades to be carried out remotely.

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Future-Proof Scalability

From single-tank startup systems to fully scaled multi-stream cleaning lines, this is a CIP solution designed to evolve with your production.

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Operational Efficiency

Optimised water, chemical, and energy usage result in lower operating costs without compromising on cleaning performance.

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Industries

Food & Beverage

Breweries

Healthcare

Cosmetics

Specifications

Our Modular CIP System is available in a range of configurations to match your facility’s needs, allowing for tailored cleaning and future expansion:

 

  • Pipework Configuration: Standard systems use 2″ pipework, with 3″ options available upon request, matching common specifications across most manufacturing sites
  • Scalable Design: Start with one tank and add more as production demands grow. The system architecture allows for modular expansion, with simple plug-and-play upgrades and minimal setup required. New tanks integrate seamlessly with a quick software update (delivered over a secure, encrypted network)
  • Customisation Options: Electric heating elements, automated chemical dosing, adjustable feet for uneven flooring, Ethernet communication and data access and washdown-rated construction for hygiene-critical environments

Specifications

Our Modular CIP System is available in a range of configurations to match your facility’s needs, allowing for tailored cleaning and future expansion:

 

  • Pipework Configuration: Standard systems use 2″ pipework, with 3″ options available upon request, matching common specifications across most manufacturing sites
  • Scalable Design: Start with one tank and add more as production demands grow. The system architecture allows for modular expansion, with simple plug-and-play upgrades and minimal setup required. New tanks integrate seamlessly with a quick software update (delivered over a secure, encrypted network)
  • Customisation Options: Electric heating elements, automated chemical dosing, adjustable feet for uneven flooring, Ethernet communication and data access and washdown-rated construction for hygiene-critical environments
Technical Data Specification
Tank Sizes 1,000L up to 10,000L+, depending on application
Flow Rates Flows from 5m³/hr up to 25m³/hr+
Pressures 1 – 6 Bar+
Components Tanks, Centrifugal Pumps, heat exchangers, flow meters, conductivity sensors & temperature sensors
Cycle Types Supports alkali, acid, rinse & air purge cycles with customisable time, flow & concentration settings
Capacity Scalable for small to large facilities, with tank sizes & pump capacities tailored to customer requirements
Automation Features a user-friendly PLC interface for programming & monitoring cleaning cycles
Temperature Range Operates effectively up to 90°C for caustic cleaning
Material Constructed using FDA-compliant Stainless Steel (304/316), ensuring durability & sanitation

Considerations

Our Modular CIP System strikes a balance between operational efficiency, cost-effectiveness, and adaptability. By delivering pre-assembled, plug-and-play systems that maintain high cleaning standards, this solution is perfect for facilities looking for rapid deployment, repeatable cleaning performance, and long-term reliability.

  • Space Optimisation: Modular designs are ideal for facilities with space constraints, as they can be positioned efficiently within existing layouts
  • Ease of Maintenance: Pre-assembled systems simplify service and reduce maintenance downtime
  • Scalability: The system can be expanded or modified as production demands grow
  • Regulatory Compliance: Engineered to meet industry standards such as FDA, HACCP, and cGMP
  • Industry-Specific Adaptability: Whether cleaning brewing tanks, cosmetic emulsifiers, or healthcare equipment, the modular system is customised to meet process-specific needs
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The Process

01

Pre-Rinse  |  with Recovered Water

01

Temp  |  Ambient °C

Duration  |  5-10 min

02

Alkali Clean  |  2% Caustic Solution

02

Temp  |  70–80°C

Duration  |  10-20 min

03

Inter-Rinse  |  with Process Water

03

Temp  |  Ambient °C

Duration  |  5-20 min

04

Acid Clean  |  1% Phosphoric Acid

04

Temp  |  50–70°C

Duration  |  2-10 min

05

Inter-Rinse  |  with Process Water

05

Temp  |  Ambient °C

Duration  |  5-20 min

06

Final Rinse  |  Quality (Purified) Water

06

Temp  |  Ambient °C

Duration   |  5-20 min

07

Air Purge  |  Sterile Air

07

Temp  |  20–30°C

Duration  |  3-15 min

Common CIP FAQ’s

What Components are Included in The Modular CIP System?

How Does The System Ensure Precise and Consistent Cleaning?

What Materials are Used in The System’s Construction?

Can The Modular CIP System Be Integrated Into An Existing Facility?

What Configuration Options Are Available?

Is The System Suitable for Regulated Industries Like Healthcare and Food Production?

What Industries Benefit Most From this Modular CIP System?

What Components are Included in The Modular CIP System?

The system features configurable tanks, Tapflo Centrifugal Pumps, Cipriani Harrison butterfly valves, heat exchangers, flow meters, and sensors for temperature and conductivity. It also includes PLC controls, remote connectivity, and durable stainless steel construction designed for hygienic use.

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How Does The System Ensure Precise and Consistent Cleaning?

Integrated flow meters, temperature and conductivity sensors, and heat exchangers allow for real-time monitoring and control of key cleaning parameters. The PLC interface lets operators adjust time, flow, and concentration settings for repeatable, high-performance cleaning cycles.

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What Materials are Used in The System’s Construction?

All wetted components are made from FDA-compliant 316 stainless steel for optimal hygiene and corrosion resistance. The full unit features washdown-rated parts and a durable 304/316 stainless steel frame for long-term reliability in demanding environments.

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Can The Modular CIP System Be Integrated Into An Existing Facility?

Yes! The pre-assembled design minimises installation time and operational disruption. It’s built for seamless integration, even in space-constrained environments, and offers adjustable feet for levelling on uneven surfaces.

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What Configuration Options Are Available?

Choose from 2-tank, 3-tank, or compact 3-tank square setups. Pipework is available in 2″ standard or 3″ custom sizing. Add-ons include electric heating, automated chemical dosing, and Ethernet connectivity.

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Is The System Suitable for Regulated Industries Like Healthcare and Food Production?

Absolutely. The system supports FDA, HACCP, and cGMP compliance with built-in data logging, traceability, and secure remote access for diagnostics and validation.

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What Industries Benefit Most From this Modular CIP System?

It’s ideal for food and beverage, healthcare, cosmetics, and brewing. The system is customisable to meet the specific cleaning requirements of tanks, pipelines, and process equipment across these sectors.

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