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IBC Unloader
IBC Unloader
IBC Unloader
IBC Unloader
IBC Unloader
IBC Unloader

IBC Unloader

The IBC Unloader, featuring an Air Operated Diaphragm Pump, is a mobile, pneumatically operated system designed to unload low to high viscosity liquids safely and efficiently.

Commonly used across Chemical and Food & Beverage applications, this robust system is suited to a wide range of container types, including IBCs, Mauser, Goodpack, Bag-in-Box®, totes, drums, and custom vessels, offering versatility and high-performance while ensuring operational safety. Designed with a suction lance and customisable control interface, the IBC Unloader supports both manual and fully automated operations, including compatibility with ATEX Zone 1 environments.

Applications

Common Applications Include:

Trusted in food, chemical, and industrial processing environments

Food & Beverage

Chemical

Paper & Print

Wastewater Treatment

Surface Treatment

Adhesives & Resins

Benefits

Advantages Of The System

Engineered for performance and safety with superior corrosion resistance.

High Flow Rate Capabilities

Delivers flow rates of up to 200L/min, available in both the standard and ATEX system variants

Enhanced Corrosion Resistance

For superior chemical and corrosion resistance, the system is built with materials such as Polyethylene, PTFE, and Stainless Steel

Pneumatic Operation

Featuring an Air Operated Diaphragm Pump with actuator control, this system ensures consistent and safe liquid transfer

ATEX Availability

Available as a standard or ATEX-rated system suitable for Zone 1 hazardous areas (Ex II 2G IIB T3 certified models)

Mobile Frame

Constructed with a durable 4-wheel chassis with brakes for easy mobility and portability as well as secure positioning

Compatible with Multiple Containers

Supports a range of containers, including IBCs, drums, barrels, totes, Mauser, Goodpack, Bag-in-Box®, and custom vessels

Customisable Control & Automation

START/STOP operation, batch mode option, automatic lance lowering and adjustable flow via the air needle valve

Built-In Safety

Emergency stop, leak prevention and process controls for safe, dependable performance across varied industries

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Station Components

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Technical Highlights

Key Functionality at a Glance

  • Lance Positioning

    Auto (pneumatic) or manual winch. Both ATEX-ready

  • Height Adjustable

    Works with IBCs, drums, and custom containers

  • Smart Controls

    Choose pneumatic or electric panel. Radar sensor optional

  • Automation Ready

    Auto stop/start when the container empties/refills

  • Emergency Stop

    One-touch process shutdown

  • Dry Run Safe

    The pump can safely dry run without causing damage

Need hands-free operation? Choose the pneumatic lance and radar control for fully automated unloading.

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Common FAQ’s

Additional Technical Information

What type of containers can the Unloading System handle?

Which industries typically use this unloading system?

What is the flow rate of the system?

What kind of pump does the system use?

What materials is the system made from?

What are the control options for the lance positioning system?

What kind of control does the system offer?

Is automated operation possible?

Can this system be electronically operated?

What type of containers can the Unloading System handle?

· IBCs (Intermediate Bulk Containers)

· Mauser containers

· Goodpack containers

· Bag-in-Box containers

· Totes

· Drums and barrels

· Custom client-specific vessels

Which industries typically use this unloading system?

· Chemical

· Food

· Wastewater

· Paper

· Surface treatment

· Electronics

· Printing

What is the flow rate of the system?

The system supports flow rates of up to 200 l/min, suitable for both low and high-viscosity products.

What kind of pump does the system use?

It features an Air Operated Double Diaphragm Pump (e.g., Tapflo TK200 PTT) with PTFE diaphragms and valve balls, and an integrated pulsation dampener.

What materials is the system made from?

· Polyethylene

· PTFE

· Stainless Steel

What are the control options for the lance positioning system?

The lance can be positioned using:

· A pneumatic actuator for automated operation

· A manual winch for precise manual adjustment (both options are available in standard and ATEX-compliant versions)

What kind of control does the system offer?

It features a user-friendly START/STOP interface, with optional customisable batching capabilities.

Is automated operation possible?

Yes, the system supports automated lance lowering, enabling unattended operation.

Can this system be electronically operated?

Yes, our Unloading System is electrically and pneumatically operated, with pneumatic pumps and articulation, with electro-pneumatic control panels.

Let’s Discuss Your Unloading System Requirements

Ready to build a system tailored to your needs? Speak to our team today.