lead forensics image

From Raw Ingredients to Finished Product – Liquid Blending System

Transform unlimited ingredients into finished products at speed, with precision and full automation. Achieve complete recipe control for both industrial and hygienic production, using flexible batch or continuous flow.

A Tapflo Liquid Blending System
A Tapflo Liquid Blending System

Applications

Advantages

Control & Automation

Key Specifications

Case Study

Typical Applications

Our Liquid Blending System can be used for many applications, most commonly:

 

  • Household cleaning products – bleaches, thick bleaches, fabric softeners.
  • Personal care products – shampoos, conditioners, liquid soaps, body lotions.
  • Cosmetics & fragrances – perfumed body sprays and cosmetic formulations.
  • Hygiene & sanitisation products – hand sanitisers and disinfectant solutions.
  • Automotive care products – car cosmetics and vehicle fragrances.
  • Chemical dilution & formulation – surfactants (e.g., SLES), hydrogen peroxide, ammonia, acids, alkalis, solvents, and adhesive solutions.

 

Don’t see your application listed? Get in touch with the team, and we can spec a system to meet your exact requirements.

System Advantages

Precision Blending & Recipe Control

Pre-defined recipes ensure accurate dosing, reduce waste, and deliver consistent product quality, while high-viscosity liquids like SLES are handled with precise dilution and ratio control.

Flexible Batch or Continuous Operation

Whether in fixed batches or continuous flow, the system adapts to your process, streamlining production planning and enabling seamless scale-up as demand grows.

Automated Tank & Flow Management

Automatically switch between supply and storage tanks, monitor levels with refill alerts, and control product distribution, increasing flexibility and reducing downtime.

Real-Time Monitoring & Remote Access

Monitor flows, pressures, levels, & dosing with full batch traceability. Control recipes and diagnostics via HMI, and access performance monitoring from anywhere.

Advanced Control & Automation

  • Recipe Manager: Store and recall unique formulations
  • Blending Manager: Manage batch volume and storage tank filling sequences
  • Level Control: Live tank level data and refill alerts
  • Main Parameter Charts: Flow, pressure, pump/valve status in real time
  • Liquid Counters: Batch-based and lifetime production counters
  • Error History: Logged faults for faster diagnostics
  • Production Reports: Auto-generated Excel logs (USB export)
  • Remote Support: Online commissioning and technical assistance
the control panel on the liquid blending system

Key Specifications

Ingredients per Recipe Unlimited, depending on applicaton & recipe requirements
Flow Rate Up to 30,000l/hr
Operation Modes Batch or continuous
Container Options IBCs, drums, tanks, heated/custom vessels
Control System PLC & HMI with remote access
Trace Heating & Insulation Available for viscous liquids
Add-ons Hygienic fittings, CIP, FDA approved materials, ATEX available

The System in Use

Our case study on the Liquid Blending System for bleach covers the bespoke elements of the system and how we adapted it to the customer’s exact requirements, including:

 

  • Automated recipe-based control of up to 7 ingredients
  • Output capacity of 30,000L/hour
  • Visual monitoring of all ingredient tank levels
  • Automated switchover
  • Compatibility with highly aggressive chemicals
  • Dual-mode functionality
Read Case Study
liquid-blending