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IBC Mixing Station – For Automated Mixing of Liquids in IBCs

Designed for stationary and mobile use, Tapflo’s IBC Mixing Station is an automated mixing station for products stored in IBCs.

a Tapflo IBC Mixing Station
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a Tapflo IBC Mixing Station

System Advantages

Applications

Key Specifications

System Components

Process & FAQs

System Advantages

High Versatility

Suitable for liquids up to 20,000 cPs with powders and solids

Efficient

Adjustable mixing speed and programmable timer for consistent results

Mobility

Mobile designs to enable transport to multiple locations

ATEX-rated Options

Available in explosion-proof category 2 executions

Typical Applications

Our IBC Mixing Station is suited to a variety of applications, including:

 

  • Industrial
  • Food & beverage
  • Drum mixing
  • Cosmetics
  • Water treatment
  • Chemical & pharma

Key Specifications

Liquid Properties: Liquids up to 20,000 cPs
ATEX Versions: Available for hazardous zones
Power Supply: 400V AC, 50-60 Hz
Dimensions: 1300x 1200 x 3000 (l x w x h)
Materials: Wetted: AISI 316 Stainless Steel, PP, PFA, ECTFE Frame: AISI 304 Stainless Steel or painted steel
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System Components

Safety-Locked

Stops the mixer when not fixed

User-friendly Control Cabinet

Easy to use control panel to automate the process

Mixer and Folding Impeller

Suitable for high-viscosity liquids and powders, other impellers available on request

Raising and Lowering Mechanism

Electric actuator, pneumatic cylinder or manual rope reel

IBC Mixing Station Process

Seamless Operation for Consistent Results

Step 1

Positioning:

The IBC is placed under the Mixer using a forklift or pallet truck, with guide rails to ensure correct alignment. In mobile executions, the station is wheeled to the container’s location and locked in place

Step 2

Lowering the Mixer:

The Mixer is lowered into the IBC via an electric actuator, pneumatic cylinder, or manual rope reel. The folding impeller enters easily through the IBC opening.

Step 3

Mixing Cycle:

The operator sets the rotational speed via the frequency inverter. Mixing time is programmed on the control panel timer. The impeller unfolds inside the container and begins mixing.

Step 4

Safety Interlocks:

The Mixer cannot operate without a correctly placed IBC. It stops automatically if raised above the container level. All rotating elements are enclosed, eliminating the risk of contact.

Step 5

Completion:

Once the cycle ends, the unit shuts off automatically and signals the end of mixing. The IBC can then be removed and replaced.

Unsure if this is right for you? Let us help.

What is an IBC Mixing Station Used for?

What viscosity can the IBC Mixing Station handle?

Is the IBC Mixing Station ATEX compliant?

Can the IBC Mixing Station be transported easily?

Will this Mixing Station also work on drums?

How is the Mixing Station speed controlled?

Does the IBC Mixing Station safeguard operators?

Looking for another type of mixer?

What is an IBC Mixing Station Used for?

An IBC Mixing Station automates the mixing of liquids, powders and suspensions directly in IBCs, improving efficiency and safety compared to manual methods

What viscosity can the IBC Mixing Station handle?

The IBC Mixing Station is suitable for liquids up to 20,000 cPs, including solids/powders.

Is the IBC Mixing Station ATEX compliant?

Yes. ATEX-rated executions are available for use in hazardous and explosive zones.

Can the IBC Mixing Station be transported easily?

Yes. Mobile designs with lockable wheels are available for use in different locations.

Will this Mixing Station also work on drums?

Yes. Drum Mixing executions are available, complete with drum covers, fastening belts, and optional ingredient hoppers.

How is the Mixing Station speed controlled?

Through a frequency inverter (electric drives) or pneumatic regulator, depending on the model.

Does the IBC Mixing Station safeguard operators?

Yes, the station comes equipped with safety interlocks, enclosed moving parts, overload protection, and emergency stops, ensuring safe operation.

Looking for another type of mixer?

If you’re looking for other IBC Mixers or Pneumatic Mixing and
Emptying System, take a look at our Industrial Mixers catalogue page.