Our High Viscosity Flexi Drum Unloading Unit is a high-viscosity system designed to precisely unload drums filled with highly viscous liquids up to 100,000 cPs. Featuring a Hygienic Progressive Cavity Pump, this system ensures seamless and efficient unloading of 200L drums, IBCs and other container types, delivering an impressive product removal rate of up to 99%! Offering automation and product-saving features, as well as an integrated control system, our HVS Flexi excels in applications with low to moderate volumes, ideal for supplying filling or packing lines directly.
Typical industries for our Flexi High Viscosity System:
Overview
Features & Benefits
Variations
The HVS Flexi Drum Unloading Machine is equipped with a Hygienic Progressive Cavity Pump capable of handling the most viscous liquids, even up to 100000 cPs. While particularly efficient for unloading 200L drums thanks to its scraping lid, this versatile system can also handle IBCs and various other container types. It is the ultimate solution for efficient and precise unloading in a variety of applications.
Typical Applications:
Food & Beverage:
- Tomato paste (concentrate)
- Double concentrated tomato paste
- Tomato puree
- Tomato pulp
- Fruit and vegetable concentrate
- Fruit pulp or base
- Sauce concentrate
- Glucose syrup
- Maltose syrup
- Corn syrup
- High-fructose corn syrup (HFCS) or glucose-fructose syrup (GFS)
- Oat syrup
- Caramel
- Peanut butter
- Almond paste
- Mayonnaise
- Nougat paste
- Chocolate
- Fudge
- Cream
- Beverage base
Cosmetics & Pharmaceutical:
- Cosmetic and pharma vaseline
- Ointment
- Cream & lotion
- Semi-solid wax/paraffin
- Glycerine
- Oil
- Lip gloss
- Mascara
- Facial cleanser
- Facial mask
Industrial:
- Grease, including heavy-duty Lithium-based NLGI class 3 grease
- Ink
- Paint
- Resin
- Coating and sealing compounds
- Quick unloading: achieve unloading speeds of up to 100 l/min depending on the liquid properties and discharge pressures
- Maximum product extraction: benefit from 99% product extraction rate, significantly reducing product loss and leading to cost savings
- Enhanced process safety: the integrated control system ensures both safety and time-saving advantages
- Precision and ease of operation: ideal for seamless integration with packing or filling lines
- Time efficiency: this system optimises operator time. By automating the unloading process, operators can focus on other crucial tasks and the system can supply filling or packing machines directly
- Safety and compliance: ATEX-available for use in hazardous environments
Control System & Customisable Control Panels:
The HVS Flexi system offers versatile functionality, allowing you to equip it with either dry-running protection or a batching mode, providing precise control over the volume to be pumped. The entire system is seamlessly managed through an integrated control panel with user-friendly control system options for effortless operation and maintenance.
Within the control panel, operators can seamlessly switch between automatic and manual operation modes. This control hub also offers pushbuttons for manual adjustments to the pump’s position (RAISE or LOWER) and operation (START or STOP). Operators can also control pumping speed and the activation of compressed air between the lid and the drum. Each control panel is equipped with a primary system switch (ON/OFF) and a safety emergency stop pushbutton (E-STOP) for enhanced security.
Our control panels are manufactured in-house, giving you the opportunity to customise each Drum Unloading System to your precise specifications. Our team of automation experts is ready to fine-tune the controls to precisely match your processes at your request.
