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Flexible Impeller Pump Batch Controller
Flexible Impeller Pump Batch Controller

FAQs

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Why do I need a batch controller?

A batch controller automates and monitors the transfer of liquids, ensuring precise volume measurement and consistent flow control. This improves accuracy, reduces waste, and provides greater efficiency compared to manual filling or dosing.
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What products can these be used for?

It is suitable for food-grade liquids, light fuel oils, hydrocarbons, and other fluids with viscosities up to 80–100 cPs. This makes it ideal for both food and beverage industries as well as general industrial applications.
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Which features are accessed via the control panel?

The control panel includes dry-run protection, on/off/reversing, isolating control functions, and optional remote reset. It also features an impulse setting for calibration, ensuring accuracy across different fluids.
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How is the Pony Plus Batch Controller Supplied?

It can be delivered as a standalone system (PONY PLUS Q) for integration with an existing pump, valve, or alarm, or as a trolley-mounted system complete with a self-priming flexible impeller pump.
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What Does the Display Indicate?

The display shows: Total displaced volume (up to 999,999 units, with reset option), Partial volume in litres, imperial gallons, or US gallons, Accuracy of ±1%.
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What batching ranges are available?

The Pony Plus is available in sizes from ½″ up to 5″, covering batching ranges from 3–30 l/min (½″ model) to 500–5000 l/min (5″ model).

Pony Plus Batch Controller

Tapflo UK is proud to be a partner of Liverani, a leading Italian manufacturer, supplying us with highest-quality Flexible Impeller Pumps and Liquid Ring Pumps and accessories.

The Pony Plus Batch Controller is an innovative controller that delivers advanced flow control, a user-friendly display and precise totalisation capabilities. It can be wired to  variety of Food-Grade Turbine Flow Meters and our Self-Priming Flexible Impeller Pump range. Whether you're working with food-grade liquids, light fuel oils or hydrocarbons, the Pony Plus Batch Controller brings accuracy and convenience to your operations. It can also be delivered as a standalone system (PONY PLUS Q) which can be connected to an existing pump, valve or alarm, or trolley-mounted with the pump included.

  • Max viscosity of 80 – 100 cPs, catering to a wide range of applications
  • Control panel features including dry-run protection, on/off/reversing and isolating control functions
  • Remote control reset on request
Overview

Maximum viscosity for the meters is 80-100 cPs so this is ideal for a wide array of fluids within the food and beverage markets as well as general industry for light fuel oils and hydrocarbons. There is an Impulse setting for calibration to the intended fluid.

The control panel which is delivered on either the standalone unit or trolley mounted system features Dry-Run Protection as well as the standard on / off / reversing and isolating control. Remote Control Reset is also available on request. The display can indicate: Total displaced volume (with zero setting) up to 999.999 units. Partial volume in different units of measurement: litres, imperial gallons, US gallons. Accuracy is +/- 1%

Type Connections Output Signal Material Max Pressure Batching Range
PONY PLUS 1⁄2″ 1″ 30mA/5A SS 316 40 Bar 3-30 l/min
PONY PLUS 3⁄4″ 7-70 l/min
PONY PLUS 1″ 1 10-100 l/min
PONY PLUS 11⁄2″ 11⁄2″ 35-350 l/min
PONY PLUS 2″ 2″ 7-750 l/min
PONY PLUS 21⁄2″ 21⁄2″ 100-1000 l/min
PONY PLUS 3″ 3″ 150-1500 l/min
PONY PLUS 4″ 4″ 300-3000 l/min
PONY PLUS 5″ 5″ 500-5000 l/min