Clean in Place (CIP) Systems for Process Facilities

CIP involves the circulation of cleaning agents through tanks, pipes, and other equipment to remove residues and contaminants. This method offers several critical advantages:

• Enhanced Hygiene:
  Prevents cross-contamination and ensures compliance with industry standards
• Operational Efficiency:
  Automates cleaning, reducing downtime and labour
• Safety and Compliance:
  Minimises chemical exposure for workers and ensures adherence to regulatory requirements such as FDA, HACCP, and cGMP

Discover the benefits of Clean-In-Place with Tapflo solutions. Reach out for details!

1. Pre-Rinse:
   Water flush using water at 20 – 30°C for 2 – 5 minutes. The purpose? To drain.
2. Alkali Clean:
   Organic soil removal using a 2% caustic solution at 70 – 90°C for 5 – 30 minutes. The purpose? Re-circulation.
3. Inter-Rinse:
   Intermediate flush using water at 20 – 30°C for 1 – 5 minutes. The purpose? To drain
4. Acid Clean:
   Mineral deposit removal using 1% phosphoric acid at 50 – 70°C for 3 – 15 minutes. The purpose? Re-circulation.
5. Inter-Rinse:
   Intermediate flush using water at 20 – 30°C for 4 – 10 minutes. The purpose? To drain.
6. Final Rinse:
   Quality rinse using purified water at 20 – 30°C for 4 – 10 minutes. The purpose? To drain.
7. Air Purge:
   Drying phase using sterile air at 20 – 30°C for 2 – 4 minutes. The purpose? To drain.

Simplify cleaning processes with Tapflo CIP Systems. Contact us to learn more!

Breweries:

• CIP skids for start-ups to clean process lines with water
• Boil-out systems using 200-300L vessels with hot water to flush brewing systems

Food-Grade Processes:

• Tailored systems for cleaning mixers, tanks, and transfer lines
• Addressing both oily and sugary residues using acidic and alkaline solutions, respectively

Cosmetics:

• Cleaning tanks and piping to prevent cross-contamination between product formulations
• Importance of tank size for long-run times

Healthcare:

• Ensuring sterility in equipment for processing creams and lotions
• Systems designed to minimise bioburden and endotoxins

Discover industry-specific CIP applications with Tapflo. Contact us to learn more!

• Scale of Operations:
  Large facilities benefit from Re-Use Systems due to cost and resource efficiency, while smaller operations or those with variable production cycles may opt for Single-Use or Mobile units
• Residue Type and Cleaning Frequency:
  Oily or sugar-laden residues in food-grade industries require systems with robust chemical handling, while Healthcare applications prioritise sterility, making Single-Use or Total Loss Systems more suitable
• Budget and Long-Term Costs:
  Initial costs for Re-Use Systems are higher, but in turn lower the running expenses, while Total Loss Systems might seem cheaper initially but incur higher recurring operational costs
• Environmental Impact:
  Re-Use Systems align better with sustainability goals by reducing water and chemical waste, while Single-Use Systems may require advanced waste management solutions to minimise ecological footprint
• Flexibility and Customisation:
  Mobile units and Single-Use Systems are ideal for operations requiring frequent reconfiguration, while fixed systems like Re-Use or Boil-Out setups are better for consistent, large-scale production environments

Get guidance on selecting your CIP solution. Reach out to Tapflo today!

Investing in a robust and well-designed CIP system ensures consistent product quality, enhances operational efficiency, and complies with stringent safety and hygiene standards. By understanding the nuances of CIP systems and tailoring them to specific industry needs, businesses can achieve sustainable growth while maintaining the highest levels of safety and efficiency.

Contact us for more information on Tapflo CIP Systems and facility upgrades