Modular CIP System

Our Modular Clean-In-Place (CIP) System is a pre-assembled, scalable cleaning system tailored for industries with diverse and evolving cleaning requirements. Designed for seamless integration into existing facilities, this system minimises installation time and operational disruption, delivering consistent, high-quality cleaning performance while reducing utility consumption and maximising operational uptime.

Modular CIP System

Food & Beverage

Cosmetics

Healthcare

Breweries

2 Tank

3 Tank

3 Tank Square

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Benefits

Industries

Specs & Variations

Considerations

The Process

Benefits

Built off-site for fast use, the Modular CIP System arrives ready for integration. With tanks, Centrifugal Pumps, heat exchangers, flow meters, and automated controls, this system delivers reliable and repeatable cleaning cycles. All critical parameters such as flow, temperature, concentration, and timing are adjustable to meet regulatory and production requirements. The system operates at temperatures up to 90°C and is built entirely with FDA-compliant Stainless Steel.

Fully Bespoke & Tailored

Every Modular CIP System is custom-built to your process needs. There are no restrictions on tank sizes, pipe diameters, or layout, ensuring the system is designed around your facility.

No Limitations on Scale or Scope

Whether you require compact setups or large-scale multi-tank systems, this solution scales to your cleaning demands. It supports multi-stream CIP processes with multiple pump configurations, making it ideal for larger, more complex operations.

Durable, Hygienic Construction

Built with 304/316 Food-Grade Stainless Steel and washdown-rated components, the system is designed for long-term reliability and sanitary operation.

Data-Driven Compliance

Integrated data logging ensures traceability and quality assurance, helping meet FDA, cGMP, and other regulatory standards.

Automation for Consistency

PLC-controlled with programmable cleaning cycles, reducing manual intervention and improving process repeatability.

Rapid Installation

Pre-assembled modular design means reduced on-site fabrication, faster deployment, and minimal disruption to ongoing production.

Remote Support & Updates

The system can be accessed via a secure, end-to-end encrypted network connection, allowing diagnostics and software upgrades to be carried out remotely.

Future-Proof Scalability

From single-tank startup systems to fully scaled multi-stream cleaning lines, this is a CIP solution designed to evolve with your production.

Operational Efficiency

Optimised water, chemical, and energy usage result in lower operating costs without compromising on cleaning performance.

Industries

Food & Beverage

Breweries

Healthcare

Cosmetics

Specs & Variations

Our Modular CIP System is available in a range of configurations to match your facility’s needs, allowing for tailored cleaning and future expansion:

Pipework Configuration: Standard systems use 2″ pipework, with 3″ options available upon request, matching common specifications across most manufacturing sites
Scalable Design: Start with one tank and add more as production demands grow. The system architecture allows for modular expansion, with simple plug-and-play upgrades and minimal setup required. New tanks integrate seamlessly with a quick software update (delivered over a secure, encrypted network)
Customisation Options: Electric heating elements, automated chemical dosing, adjustable feet for uneven flooring, Ethernet communication and data access and washdown-rated construction for hygiene-critical environments

2-Tank System:

Ideal for smaller facilities or basic cleaning requirements. Includes separate tanks for cleaning agents and rinse water to enable efficient cycle management

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3-Tank System:

Designed for operations requiring distinct alkali, acid, and rinse stages. Suitable for more complex, multi-step cleaning processes

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3-Square Tank System:

A compact version of the standard 3-tank model, optimised for facilities with limited floor space, without sacrificing functionality

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Technical Data	Specification
Components	Tanks, Centrifugal Pumps, heat exchangers, flow meters, conductivity sensors & temperature sensors
Cycle Types	Supports alkali, acid, rinse & air purge cycles with customisable time, flow & concentration settings
Capacity	Scalable for small to large facilities, with tank sizes & pump capacities tailored to customer requirements
Automation	Features a user-friendly PLC interface for programming & monitoring cleaning cycles
Temperature Range	Operates effectively up to 90°C for caustic cleaning
Material	Constructed using FDA-compliant Stainless Steel (304/316), ensuring durability & sanitation

Considerations

Our Modular CIP System strikes a balance between operational efficiency, cost-effectiveness, and adaptability. By delivering pre-assembled, plug-and-play systems that maintain high cleaning standards, this solution is perfect for facilities looking for rapid deployment, repeatable cleaning performance, and long-term reliability.

Space Optimisation: Modular designs are ideal for facilities with space constraints, as they can be positioned efficiently within existing layouts
Ease of Maintenance: Pre-assembled systems simplify service and reduce maintenance downtime
Scalability: The system can be expanded or modified as production demands grow

Regulatory Compliance: Engineered to meet industry standards such as FDA, HACCP, and cGMP
Industry-Specific Adaptability: Whether cleaning brewing tanks, cosmetic emulsifiers, or healthcare equipment, the modular system is customised to meet process-specific needs

The Process

Pre-Rinse | with Water

Temp | 20–30°C

Duration | 2–5 min

Alkali Clean | 2% Caustic Solution

Temp | 70–90°C

Duration | 5–30 min

Inter-Rinse | with Water

Temp | 20–30°C

Duration | 1–5 min

Acid Clean | 1% Phosphoric Acid

Temp | 50–70°C

Duration | 3–15 min

Inter-Rinse | with Water

Temp | 20–30°C

Duration | 4–10 min

Final Rinse | Quality (Purified) Water

Temp | 20–30°C

Duration | 4–10 min

Air Purge | Sterile Air

Temp | 20–30°C

Duration | 2–4 min

Common CIP FAQ’s

What components are included in Tapflo’s Mobile CIP System?

How does the system support efficient and flexible cleaning operations?

Are there customisation or upgrade options available?

How does the integrated heating system work?

CIP Validation Blog

Let’s Discuss Your CIP Requirements

Ready to streamline your cleaning? Speak to our team to explore a system built around your needs.

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Modular CIP System

Modular CIP System