PTL peristaltic Hose Pump

Industrial&Hygienic Peristaltic Hose Pumps

Peristaltic Hose Pumps

Tapflo Peristaltic Hose Pumps combine the best available materials with smart design solutions in order to maximise running time and minimise maintenance. Our design enhances the pump’s intrinsic simplicity and robust principle. These Peristaltic Hose pumps series summarize what we at Tapflo strive to achieve: better pump solutions for our customers. They are very easy to use and maintain and therefore addresses what we consider as two of the 2 key issues customer face today:

  1. Lower Operational Costs
  2. Reduce downtime

This is done by using a pump without valves, pistons, stators or rotating elements in the fluid. The Peristaltic Hose Pumps series are designed to make hose changes quick and easy with no technical knowledge required. We only work with high quality compounded rubbers, reinforced with 2 to 6 individual layers of braided polyamide and with an outer layer made to strict tolerances to ensure perfect compression. The characteristics of Tapflo hoses enable them to last approximately 30 % longer than other hoses on the market. They also fit the majority of other hose pumps.

Peristaltic Hose Pumps operating principle

Peristaltic Hose Pumps working principle
  • A pulsating flow is generated by the pushing action of shoes or rollers on the wall of a rubber hose.
  • The two shoes or rollers are mounted at 180° on a rotating wheel & compress successively a reinforced rubber hose that contains a fluid to be pumped.
  • The compression of the hose by the rotating shoes creates continuous suction at the inlet of the pump and pushes the fluid to the outlet of the pump.
  • Sealing under the shoe is performed by the compression of a local area of the hose.
  • Frictions between shoes and hose are reduced by using a lubricant which also acts as a coolant.
  • The pumped fluid is in contact only with the interior of the rubber hose, thus permitting the pumping of a wide variety of reactive fluids.
  • No particles are usually trapped between the walls of the inner hose, when the shoe is squeezing the hose, a small wave is created in front of the shoe rejecting the particles.

Typical Applications

The Tapflo Peristaltic Hose Pumps are ideally suited for low & high pressure transfer, metering and dosing applications of low or high viscous, pasty, pure, neutral, aggressive or abrasive liquids, those containing gases or which tend to froth or those containing solids in the following industries:

  • Food, dairy and beverage: tomato sauce, mash potatoes, gelatine, beer yeast, fish paste, olive oil, wine, egg white & yolk, edible fat, semolina, natural flavouring, cream, milk & yoghurts.
  • Bakeries: water & salt mixtures, natural flavourings, fats, fruit cake dough/mixture (i.e. fruit cake has nuts and fruit pieces that need to stay whole).
  • Paint: water based paint, acrylics, pigments, ink, wall coating.
  • Meat and fish processing
  • Pharmaceutical and cosmetics: chemical dosing, liquid protein, vaccines, serum, plasma, syrups, shampoos.
  • Waste water and water treatment: lime cream, ferric chloride, sodium bisulphate, fluoride, polymers, aqueous ammonia, potassium permanganate, caustic soda, activated carbon, reagent feed, coagulant, flocculants, dispersion, alum, sludge and foams.
  • Chemical and petrochemical: various acids, PVDF latex, alcohol, soap, non-aromatic solvents.
  • Pulp and paper: latex, kaolin, paper waste sludge, various chemical dosing.
  • Ceramics: barbotine, mould filling, filter press feeding. Building fibrous mortar, plaster, light concrete, cement flooring.
  • Surface Treatment: Abrasive waste fluids, acids, alkalis, paints, Electrolytic zinc plating, Copper, Nickel, Tin, Silver and Gold plating, Alcalic zinc, Zinc-iron, Zinc-nickel, Hexavalent Chromium-free plating, Chromates / Passivation, Acid zinc
  • Anaerobic Digestion: Processed Food & General Waste, Feedstock, Digestate, Waste Sludge’s
  • Mineral Processing: sludge with viscosity up to 60 000 cps, clay up to 800g/l, particle size: 30 mm, lead sulphate, pyrite, sabx, cyanide, various acids.
  • Agricultural: manure, fertilizer sugar mills, molasses, liquid sugar and various chemicals.
Industry Fluid Viscosity S.G. Temp. Problem Pump / Symptoms Solution
(cPs) (ºC)
Quarry Clay Suspension 350 – 3000 1.3 Changing Viscosity PC Pump / Dry Running, 10 Stators / Year PT80, NR, 40 rpm, 12 Bar Max
Paint Latex 4000 1.2 30 Shear Sensitive AODD / Shearing PT65, NR, 23 rpm, 5 Bar Max
Paint Primary Paint 35000 1.25 Dry Running PC Pump / Dry Running, 6 Stators / Year PT100, NR, 20 rpm, 2 Bar Max
Paint Titanium Oxide 10000 1.3 Abrasion PC Pump / Loss of Accuracy, 8 Stators / Year PT65, NR, 40 rpm, 8 Bar Max
Chemical Battery Acid Slurries 1.3 1.2 Ambient Particles & Very Acidic PC Pump / Expensive Rotor due to media PT50, NR, 63 rpm, 3 Bar Max
Chemical Polish Slurries 50 1.3 S.G. not constant Centrif. Pump / Abrasion & Fluctuation in capacity PTX40, NR, 40 rpm, 1 Bar Max
Chemical Sulphur Slurries 1.2 30% Solids, Very Abrasive PC Pump / Abrasion, costly operational spares PT25, NR, 40 rpm, 5 Bar Max
Building Ash Cement 15000 1.3 Abrasion PC Pump / Abrasion & Dry Running PT100, NR, 30 rpm, 15 Bar Max
Building Cement 20000 1.25 High Pressure PC Pump / Abrasion & Dry Running PTX40, NR, 40 rpm, 15 Bar Max
Building Plaster Projection 40000 1.4 Dry Running PC Pump / Dry Running PT40, NBR, 72 rpm, 4 Bar Max
Brewery Diatomaceous Earth 13000 1.3 Ambient Dosing abrasive product accurately & low cost PC Pump / abrasion, costly operational spares PT40, NR, 10-63 rpm, 6 Bar Max
Brewery Yeast 1200-2500 1.15 5 Varying viscosity AODD / Air Compressor Overload PT25, NBR, 63 rpm, 10 Bar Max
Brewery Beer Slurries 1120 1.2 20 Pumping abrasive product @ high pressure PC Pump / abrasion, costly operational spares PTX80, NR, 31 rpm, 11 Bar Max
Sewage Treatment Sewage Sludge 600 1.25 Macerated solids & grit PC Pump / Gland leakages & stator abrasion PT65, NR, 40 rpm, 3 Bar Max
Sewage Treatment Sewage Foam 100 1.1 Particles up to 2 cm Centrif. Pump / Open impeller was clogging PT100, NR, 21 rpm, 2 Bar Max
Sewage Treatment Lime Slurries, 15% 500 1.3 Build-up of lime in low velocity areas Electric Diaphragm Pump / 30 diaphragm per year PT40, NR, 10-63 rpm, 5 Bar Max
Tobacco Glue 3000 1.2 25 Shear Sensitive PC Pump / Gland Leakages / Internal Leakages, damaged product PT25, NBR, 32 rpm, 6 Bar Max
Food Potato Pulp 25000 1.1 65 High Viscosity, High Temperature Lobe Pump / Dry Running, Expensive Seal PT60, NR, 27 rpm, 10 Bar Max
Food Olive Oil 1400 1.1 Expensive product & reversible operation AODD / Not reversible, lost product in filling line PT32, NBR, 52 rpm, 2 Bar Max

Peristaltic Hose Pumps Hosing Selection

Hosing Selection peristalticSelecting the right hose for the application and operating conditions is essential as it is the critical part of the pump. The hose should be able to withstand the following:

  • High pressures
  • Cyclic compression
  • Highly abrasive products
  • Temperature of the fluid being pumped
  • Chemically aggressive products

Multi-layered hose for high pressure applications is made by piling layers of rubber material and weaves of synthetic or metallic fibres. Only 4 to 5 manufacturers worldwide are able to make the hose according to our specification.

Our hose lasts approx. 30% longer than other hoses available on the market due to 3 technical reasons:

  1. Higher quality of rubber
  2. Better shimming strategy
  3. Better hose selection strategy

Showing all 4 results

X
preloader